Finally broke them all and sorted all the cards into sets...
2 case breakdown summary...
No way am I going to do 24 boxes box-by-box.

63 Card Base Sets
LOTS, got to be 60+ here...
2 sets per box almost every time, 5 sets per each 2 boxes on average.
The Quotable Stargate Atlantis (1:6 packs)
6 sets of 20 + 31 extras
Ancient Technology (1:20 packs)
4 sets of 9 + 14 extras
Atlantis Crew (1:40 packs)
2 sets of 9 + 7 extras
Fallen Hero (1:480 packs)
2 sets of 2
Costumes
2 Male Wraith
1 Janus
1 Melia
4 Chaya Sar
3 Sora
2 Dr. Carson Beckett
1 Dr. Rodney McKay
3 Lt. Aiden Ford
4 Teyla Emmagan
2 Dr. Elizabeth Weir
1 Acastus Kolya
Autographs
1 Joe Flanigan as Major John Sheppard (Very Limited)
1 Paul McGillion as Dr. Carson Beckett (Very Limited)
1 Colm Meaney as Cowen (Limited)
4 David Nykl as Dr. Zelenka
2 Boyan Vukelic as Sgt. Stackhouse
1 Craig Veroni as Dr. Peter Grodin
4 Christopher Heyerdahl as Halling
2 Jana Mitsoula as Allina
2 Melia McClure as Melia
2 Laura Mennell as Sanir
1 Gildart Jackson as Janus
4 Ari Cohen as Tyrus
2 case topper autograph: Erin Chambers as Sora
1 2-case incentive autograph: Robert Davi as Commander Kolya
Overall, I can't complain at all. I beat the averages on the Fallen Hero cards, and I did get a full run of the cards in 2 cases.
I really like the set. The images are clear and colorful, the inserts are well thought out, the costumes have lots of variety, and the autographs are good but still leave enough of the main cast to make the next set or two interesting as well.
Ed